Sabine Mewis Durr Systems AG презентация

CONTENTS
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IIntroduction
ICurrent market situation IState-of-the-Art Application Systems IInnovative Application Systems
IDigitization - Products, Processes, Service & Factories
ISummary
Systems AG: Ecolromat, Vienna, September 25th, 2018
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INTRODUCTION: DURR GROUP- 5 GLOBAL DIVISIONS
Sales 2017: € 3. 7 billion, employees 2017: approx. 15,000
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Paint and
Final Assembly
Systems
Paint and final assembly systems
Paint application, gluing and seam sealing technology; products for industrial painting
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Exhaust-air purification systems, energy efficiency technology
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Balancing, assembly, testing and filling technology
SCHENCK
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Woodworking
Machinery and
Systems
Machinery and plants for woodworking
(t 1.2 billion
6,400
IE HOMAG
Employees (t Sales
Mewis, DUrr Systems AG : Ecolromat, Vienna, September 25th, 2018
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INTRODUCTION
Innovation path
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Behr3/6
Hydraulic painting robot
EcoRP6/7
First electrical Durr painting robot
EcoRP L/E033/133
Modular painting robot family
EcoRP E043i:
World's first 7-axis painting robot
1984
1998
2005
2016
AG: Ecolromat, Vienna, September 25th, 2018
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CURRENT MARKET SITUATION
Expected market growth rates in Rail supply per region [CAGR 1) ,
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0/o]
2,8%
0,9%
Commonwealth of independent States
2,2%
Northern America
2,6%
Growth rail supply market worldwide
2,3%
Latin America
1) Compound annual growth rate 2019-2021 vs. 2013-2015
Source : Roland Berger, unite
Sabine Mewis, DUrr Systems AG : Ecolromat, Vienna, September 25th, 2018
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CURRENT MARKET SITUATION
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Product Quality t
Rroductivity
Avai labiIity
t
Today the most of the painting activities are done manually
The trend will go for more automation and production operation management
Flexibility
t
CAPEX/OPEX
rime-to-Market
Source Picture: Deutsche Bahn AG
Sabine Mewis, DUrr Systems AG : Ecolromat, Vienna, September 25th, 2018
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STATE-OF-THE-ART APPLICATION SYSTEMS
Combined Spraying & drying booth for rail vehicles
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>> Vertical ventilation, with supply air filter cover, grid and ground suction
>> Dimensions approx. 30 x 7 x 6 m, zone controlled
>> 2 stroke-working platforms,
>> Guardrail in the ceiling for working on the top of the vehicle

STATE-OF-THE-ART APPLICATION SYSTEMS
References
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Siemens St. Petersburg Siemens Krefeld
Ural Locomotives Vossloh Kiel
DB Paderborn
DB Fahrzeuginstandhaltung Neumunster Dortmunder Stadtwerke
EVAG Erfurter Verkehrsbetriebe LRS Leipzig Rail Service Rheinbahn Dusseldorf
Stadtwerke Verkehrsgesellschaft Frankfurt OSTRA Hannover
AG: Ecolromat, Vienna, September 25th, 2018

STATE-OF-THE-ART APPLICATION SYSTEMS
Disadvantages of Manual Application
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>> Persons in hazardous areas
>> Less repeatability
>> Lower quality
>> Higher energy consumption
>> Less material efficiency
>> Less space efficiency
AG: Ecolromat, Vienna, September 25th, 2018

INNOVATIVE A PPLICATION SYSTEMS
Future: Automation
..
....
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s AG: Ecolromat, Vienna, September 25th, 2018

INNOVATIVE A PPLICATION SYSTEMS
Future: Automation - Installation with elevated robots
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Source Video : VW Poland
s AG: Ecolromat, Vienna, September 25th, 2018

INNOVATIVE A PPLICATION SYSTEMS
Future: Automation - Installation with elevated robots
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DUr,r. Systems AG: Ecolromat, Vienna, September 25th, 2018

INNOVATIVE A PPLICATION SYSTEMS
EcoRP E/L - completely integrated application technology in arm 1, hose and cable routing
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HV cascade
Pneumatics
terminal
Bulkhead plate;
hose length reduced to three meters
Air heater
O/E converter
Hose guide through the robot's central fiber
Up to four controllers
Short switching and
control times
Low paint and flushing agent
consumption
Drive with central hole for cable routing (axis 1 + axis 3)
AG: Ecolromat, Vienna, September 25th, 2018

INNOVATIVE APPLICATION SYSTEMS
Paint robot and application components: One system
Color changer
Gear Pump
.I
Atomizer
I
Low complexity - easy maintenance - high availability
» High flexibility for all painting processes
» High flexibility and performance
» Low waste and fast color change
» Low waste and high performance
» Modular application system for all paint materials
» No voltage block for waterborne
» Endless dosing with gear pumps
AG: Ecolromat, Vienna, September 25th, 2018
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INNOVATIVE APPLICATION SYSTEMS
Sample of application installations on the arm of the robot
1K application
AG: Ecolromat, Vienna, September 25th, 2018
1K and 2K application
2K application

INNOVATIVE APPLICATION SYSTEMS
Advantages of Automatic Application Systems
Improved surface quality
High transfer efficiency and less material consumption Space-saving booth concept
Quick color changing time
High variability of spray pattern Constant film thickness
High versatility and flexibility Digitization
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D r,ri Systems AG: Ecolromat, Vienna, September 25th, 2018

DIGITIZATION - PRODUCTS, PROCESSES, SERVICE & FACTORIES
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EcoScreen 30-0nSite 4 and Equipment Analytics: Enabling predictive maintenance and process optimization on a local level
Benefits
>> User-friendly interface
>> High performance for graphics and simulation
>> Interface for all important CAD formats
Software package running on the HMl-PC
--
EcoScreen
Equipment Analytics
Controls Adapter
Database
DUr,r. Systems AG: Ecolromat, Vienna, September 25th, 2018
loT Connector
•1 1 1111
r1
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Connector to service cloud, paint shop analytics or customer specific solutions
I--
Automatic anomaly detection based on smart calculation models
Graphical interface for visual analytics of stored data
Database for buffering of up to 14 days of streaming data
Streaming of equipment relevant signals in real-time

DIGITIZATION - PRODUCTS, PROCESSES, SERVICE & FACTORIES
EcoScreen Maintenance Assistant: Management of maintenance tasks on site
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" -
VISUAL INSPECTION OF APPLICATION PARTS ARM 2
Maintenance task :
Check liquid seal. If it is hazed, exchange liquid and
replace shatt seal and ball-bearing of dosing pump.
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Preliminary work:
Remove protective overall
Remove cover Arm 2
Maintenance task:
Visual inspection on tightness as well as kinks of hoses at positions marked with a yellow arrow.
Paint pressure controller
Color changervalves : V1, PL1, RF2, F
Valve block with valves:
BY, V3
Features
>> Digital maintenance management at the system control computer
>> Wear models and test functions
>> Display, grouping and logging of maintenance tasks
s AG: Ecolromat, Vienna, September 25th, 2018
Benefits
>> Clear display
>> Better planning and logging
>> Simplified maintenance management (e.g. documentation of tasks)

DIGITIZATION - PRODUCTS, PROCESSES, SERVICE & FACTORIES
Mobile access using the example of the EcoPads
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>> QR code scanner
>> Electronic system documentation optimized for touch control
>> Video chat with Durr hotline (Skype)
>> elearning module
DUr.r. Systems AG: Ecolromat, Vienna, September 25th, 2018