Techni Waterjet презентация

Sales & Support over 26 Countries
Machines installed in 32 Countries
МЕЖДУНАРОДНАЯ КОРПОРАЦИЯ
TECHNI
WATERJET
Канзас
США
Германия
Европа
Виктория
Австралия
Таиланд
Азия
Компания TECHNI Waterjet, основанная в 1989 году, является одной из старейших и самых опытных в мире компаний, производящих станки гидроабразивной резки. За 28 лет мы установили более 1000 машин.TECHNI предлагает станки гидроабразивной резки высочайшего качества по разумной цене. is
Балтийская промышленная компания
Россия

ПРОЦЕСС РЕЗКИ НА ГИДРОАБРАЗИВНЫХ СТАНКАХ
In earth science, erosion is the action of surface processes such as water that remove soil, rock, or dissolved material.
Waterjet Cutting is essentially erosion, but the very high pressure of the water extremely accelerate the process.
Being basically a simulation of this natural process the big advantage is to cut material without interfering with its inherent structure, as there is
no heat-affected zone.
In addition, to be able to cut any type of material, garnet is mixed up with the water.
ВОДА
GARNET
WATERJET PROCESS IS SIMPLE & CLEAN, IT REQUIRES ONLY WATER AND GARNET

САМЫЕ ПЕРЕДОВЫЕ ТЕХНОЛОГИИ РЕЗКИ
Плазменная резка
Лазерная резка
Typically limited to 50mm plate
Noise when cutting thick sections
Fume when cutting in air
Arc glare when cutting in air
Высокая стоимость расходных материалов
Wider kerf
Высокая стоимость
Высокие эксплуатационные расходы
Толщина резки <20мм
Restricted beam stability
Высокий расход газа
Низкий КПД
Быстрая, но не точная
Точная, но есть ограничения по толщине
Гидроабразивная резка
Cuts a wide range of materials
Very high cutting thickness
No structural distorsion
No fumes generated
Safer environment
Seamless setup and programming
Универсальная и высокоточная

Безопасная и экологически чистая резка
As water is a non-explosive material you’ll be prevented from highly dangerous, unexpected failures.
Процесс гидроабразивной резки не вызывает вредных паров, вызванных сжиганием газового топлива.
СРАВНЕНИЕ КАЧЕСТВА РЕЗКИ
Плазма
Лазер
Гидроабразивная резка

СРАВНЕНИЕ ТЕХНОЛОГИЙ РЕЗКИ
СТАНКИ ГИДРОАБРАЗИВНОЙ РЕЗКИ ОБЕСПЕЧИВАЮТ НАИЛУЧШИЙ БАЛАНС МЕЖДУ СКОРОСТЬЮ И ТОЧНОСТЬЮ

ПРЕИМУЩЕСТВА ГИДРОАБРАЗИВНОЙ РЕЗКИ
СТАНКИ ГИДРОАБРАЗИВНОЙ РЕЗКИ СПОСОБНЫ ОБРАБАТЫВАТЬ ПРАКТИЧЕСКИ ЛЮБОЙ МАТЕРИАЛ
Исключительная точность
Лучшая структурная целостность по сравнению с лазером и плазмой.Waterjet doesn’t generate mechanical stresses, whereas Laser machined pieces are affected by heat-distortion.
Исключительное качество
Waterjets offer pristine cut quality and beautiful square edges while with Laser Machines you will likely get some dross and pierce spatter on stainless steel.
THE MOST FLEXIBLE CNC CUTTING MACHINES

Станки гидроабразивной резки способны обрабатывать любые материалы любой толщины
ПРЕИМУЩЕСТВА ТЕХНОЛОГИИ ГИДРОАБРАЗИВНОЙ РЕЗКИ
Мрамор
Стекло
Металл
Гранит
Алюминий
Медь

ВСЕ, ЧТО ВАМ НЕОБХОДИМО ДЛЯ УЛУЧШЕНИЯ ВАШЕГО БИЗНЕСА
Techni is one of only 3 Waterjet Companies in the World which develops the Complete System in-house.
Насос с электрическим сервоприводом
5-ти осевая режущая голова
ЧПУ X-Y Стол
Улучшенная система диагностики
Бак подачи абразива
Утилизация отходов

ЛУЧШИЕ ТЕХНОЛОГИИ
Размерный ряд станков
Все станки Техни могут быть настроены конкретно под определенные запросы конечного пользователя
Разный размер Одинаковая точность

PAC60 is the first 5 axis cutting head capable of producing bevelled parts up to 60 degrees, while offering the accuracy to also eliminate taper.
Complete part terrain mapping makes it able to adjust it’s stand off while cutting.
PAC60 – BEVEL CUTTING HEAD
PAC60
5 AXIS
Continuous
Rotation
Tolerances
±0.1 degrees

Servo Linear
Actuators
THE MOST INNOVATIVE PUMP
The TECHNI Waterjet™ Quantum NXT™ (Electric Servo Pump) incorporates core “direct servo” technology that was first applied by NASA for the Space Shuttle Program.
Old-fashioned hydraulic cylinders are replaced with highly compact, efficient and reliable Servo Linear Actuators.
NXT
QUANTUM
80%
Power
Reduction
80% power reduction
50% smaller footprint
75% less cooling water
68dBA silent operation

Удобный интерфейс
Простота обслуживания
Дистанционная диагностика
УЛУЧШЕННАЯ СИСТЕМА ДИАГНОСТИКИ
Prevent Failures showing alerts on the user-friendly HMI

ELECTRIC SERVO PUMP
ELECTRIC SERVO TECHNOLOGY
The TECHNI Waterjet™ Quantum NXT™ water jet pump is a revolutionary concept in waterjet cutting. The ESP incorporates a servo motor directly enveloping a high load, precision ball screw.
The ball screw directly houses the ceramic plungers, which reciprocate back and forth to create the pumping action, in much the same way as a hydraulic cylinder works on an intensifier waterjet pump.
The infinite control of the servo motor and precision of the ball screw, enable extremely accurate control over the output pressure and volume of the water displaced.
Eliminates pressure spikes when deadheading
Only ever uses the power required for the cutting process

ALTERNATIVES HIGH PRESSURE PUMP TECHNOLOGIES
Why did TECHNI developed a new Electric Servo Pump?
The existing technology have considerable limitations.
INTENSIFIER PUMP
DIRECT DRIVE PUMP
Typically smaller, quieter and more efficient than intensifiers.
LIMITATIONS:
Cannot dead-head, and must dump the water over a relief valve to drain whenever the pump is on.
As a result, it is not practical to run multiple heads or varying orifices, as the unused water and energy is wasted.
Direct Drive pumps are not suitable for running varying pressures, and are less reliable than intensifier pumps due to their high plunger piston speeds.
Capable of delivering high operating pressures and can be “dead-headed” by holding pressure without any water being displaced.
LIMITATIONS:
Dead-heading without power reduction results in unwanted pressure spikes of up to 10% of the operating pressure, which is harmful to components and causes failure in high pressure piping and fittings.
Intensifier pumps are typically very inefficient, large and noisy.

REAL EFFICIENCY
REAL SAVINGS
EFFICIENCY COMPARISON
The Quantum NXT™ pump only ever uses the power required for the cutting process.
Duty Cycle
Efficiency
INCREASING EFFICIENCY GAINS ACHIEVED WITH THE QUANTUM NXT™
На 60% эффективнее

TECH-HEAD
Режущая
Голова
TECH-HEAD is equipped with a premium diamond to ensure reliability and performance that can only be provided with its inherently superior resistance to wear.
360° abrasive inlet rotation, makes it capable to align with any abrasive tube location.
Perfect
Alignment
Diamond
Inside

ПРИМЕРЫ ДЕТАЛЕЙ
Waterjets can cut complex shapes that would otherwise not be possible, and with a repeatable high precision

ВАШИ
ВОПРОСЫ