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Synchronizing Controllers GPC-3 Base mounted Non-Power Management AGC 200 Front mounted Standard Power Management AGC-4 Base mounted Custom Power Management AGC 150 Front mounted Simple Power Management
AGC 150 Basic knowledge Synchronizing Controllers  GPC-3 Base mounted Non-Power Management AGC 200 Front mounted Standard Power Management Documentation www.deif.com contains all manuals for the controllers Documentation AGC 150 AGC 150        RS485 (1) Typical wiring Setup Current Transformer Basic Settings Configurable CT Nominal settings Basic Settings   Configurable CT Start Sequence 1. Before starting, start prepare ON (Relay 9). Can be used to activate Generator Protection Checkmark [ √ ] = enable And many more protections… Generator Protection Fail class:      Trip + stop = GB trip, I/O   DIGITAL INPUT  DIGITAL OUTPUT  ANALOG INPUT Digital Input 12 digital inputs, activated by negative (-) VDC signal  Each can be Digital Input 1. Digital input as alarm Parameter > I/O settings > Inputs > Digital Digital Input 2. Digital input as Function Click icon I/O settings  Configuration input/output settings Digital Input Default assignment Digital Output 12 digital outputs (DC outputs) Require common positive (+) VDC Configuration by USW Digital Output Setup digital output Click icon I/O settings  Configuration input/output settings Digital output Default assignment: Analog Input 4 multi inputs Selectable for: - 4-20 mA		- RMI Oil Pressure	 - 0-10 Analog Input Configuring multi inputs Input & Output Text To change text, use Translations Input & Output Status Any digital input/output can be monitored trough USW and display Analog Regulation  SPEED REGULATION - ANALOG  VOLTAGE REGULATION - ANALOG Speed Regulation - Analog Setup terminal analog output Parameter > Engine > Gov > General Speed Regulation - Analog  2. Setting analog output range (VDC) Parameter > Engine > Speed Regulation - Analog  3. Setting offset / center Parameter > Engine > Gov Speed Regulation – Analog Gain  1. PID Island Parameter > Engine > Gov > Speed Regulation – Analog Gain  2. PID Load sharing Parameter > Engine > Gov Speed Regulation – Analog Gain  3. PID Mains parallel Parameter > Engine > Gov Voltage Regulation - Analog Setup terminal analog output Parameter > Generator > AVR > General Voltage Regulation - Analog  2. Setting analog output range & center Parameter > Generator Voltage Regulation – Analog Gain Same principle with speed PID Parameter > Generator > AVR Analog Regulation Status Check Device  > Governor reg. > AVR reg. Relay regulation  SPEED REGULATION - RELAY  VOLTAGE REGULATION - RELAY Speed Regulation - Relay 1. Change Gov setting to relay Parameter > Engine > Gov Speed Regulation - Relay  2. Setup pulse signal and choosing relay terminals Parameter > Speed Regulation - Relay  3. Setup speed Gain Parameter > Engine > Gov > Speed Regulation - Relay  Regulation Deadband Signal length depends on the Kp value and Voltage Regulation - Relay 1. Change AVR setting to relay Parameter > Generator > AVR Voltage Regulation - Relay  2. Setup pulse signal and choosing relay terminals Parameter > Voltage Regulation - Relay  3. Setup voltage Gain Parameter > Generator > AVR > Relay Regulation Status Check Device  > Governor reg. > AVR reg. Synchronisation Synchronisation AGC always perform synchronism check before closing breakers All modes: Auto, Semi Auto, and Synchronisation Change slip frequency & voltage Synchronisation > Dynamic synchronisation Slip Frequency Slip Voltage Here, Application   SINGLE GENSET  MULTIPLE GENSETS Adapting Mimic Standalone AMF Genset BTB MAINS MAINS+TB Standalone Parallel without MB Standalone Island Typical Applications for AGC 150 Single Genset Single Genset with Mains Multiple Genset’s with Mains Application     SINGLE GENSET Single Genset Application configuration  New plant configuration      “Single DG” Single Genset Alternative setup:* 	Access from AGC 150 display: 	Settings > Basic settings > Application Single Genset Select Genset Mode Parameter > Basic settings > Application type > Genset type Single Genset Enable Back Synchronising Parameter > Synchronisation > Mains parallel settings Single Genset AMF delay settings Parameter > Mains > AMF function > AMF timer Single Genset Mains failure voltage setpoint Parameter > Mains > Voltage and frequency limits > Single Genset  Done setup single genset? Check Application Supervision Single Genset Or Device For detailed monitoring Application     MULTIPLE GENSETS Multiple Gensets ? Application configuration  ? New plant configuration  Genset 1 Genset 2 Multiple Gensets  Select Genset Mode Parameter > Basic settings > Application type > Genset Multiple Gensets  Setup ID Number Parameter > Communication > Power management ID Genset 1 Multiple Gensets  CANbus wiring Genset 1 Genset 2   put resistor 120 Ω Multiple Gensets Check Application Supervision   Incorrect communication will be shown Genset 1 Genset Power Management  LOAD DEPENDENT START/STOP  MULTI START   Genset 1 Genset 2 Load dependent start/stop Configure Start/stop based on load Percentage Parameter > Power management > Load Load dependent start/stop  Start percentage setpoint Parameter > Power management > Load dependent start Load dependent start/stop  Stop percentage setpoint Parameter > Power management > Load dependent stop Multi start Setup of how many gensets start together Parameter > Power management > Multi
Слайды и текст этой презентации

Слайд 2 Synchronizing Controllers

GPC-3
Base mounted
Non-Power Management
AGC 200
Front mounted
Standard Power Management
AGC-4
Base

Synchronizing ControllersGPC-3Base mountedNon-Power ManagementAGC 200Front mountedStandard Power ManagementAGC-4Base mountedCustom Power ManagementAGC 150Front mountedSimple Power Management

mounted
Custom Power Management
AGC 150
Front mounted
Simple Power Management


Слайд 3 Documentation
www.deif.com contains all manuals for the controllers

Documentationwww.deif.com contains all manuals for the controllers

Слайд 4
Documentation

Documentation

Слайд 5 AGC 150










AGC 150

Слайд 6 AGC 150







RS485 (1)

AGC 150RS485 (1)

Слайд 7 Typical wiring

Typical wiring

Слайд 8 Setup Current Transformer
Basic Settings
Configurable CT


Setup Current TransformerBasic SettingsConfigurable CT

Слайд 9 Nominal settings
Basic Settings


Configurable CT




Nominal settingsBasic SettingsConfigurable CT

Слайд 10 Start Sequence
1. Before starting, start prepare ON (Relay

Start Sequence1. Before starting, start prepare ON (Relay 9). Can be used to activate pre-heating

9). Can be used to activate pre-heating element.
If not

required, timer can be changed to 0s to reduce starting

time.
2. Shortly after, Starter/crank (relay 6) and Run coil (relay 5), both ON.
Once running feedback detected, Starter/crank is deactivated.
3. Run coil activates continuously all the time, for the duration of engine running.




starting

running


Слайд 11 Generator Protection
Checkmark [ √ ] = enable
And many

Generator ProtectionCheckmark [ √ ] = enableAnd many more protections…

more protections…


Слайд 12 Generator Protection
Fail class:





Trip + stop = GB trip,

Generator ProtectionFail class:Trip + stop = GB trip, engine stop after cooling downSafety stop =

engine stop after cooling down
Safety stop = Extra genset

start up & replace faulty genset
Trip MB/GB = In application

“Single DG with mains”, will trip MB instead



Слайд 13 I/O


DIGITAL INPUT

DIGITAL OUTPUT

ANALOG INPUT

I/ODIGITAL INPUTDIGITAL OUTPUTANALOG INPUT

Слайд 14 Digital Input
12 digital inputs, activated by negative (-)

Digital Input12 digital inputs, activated by negative (-) VDC signal Each can be configured as:1.

VDC signal
Each can be configured as:
1. Alarms ?

setup by Display or USW
2. Function ? setup by USW

only



Слайд 15 Digital Input
1. Digital input as alarm
Parameter > I/O

Digital Input1. Digital input as alarmParameter > I/O settings > Inputs > Digital inputs[ √

settings > Inputs > Digital inputs
[ √ ] to

enable
Set delay
Action


Слайд 16 Digital Input
2. Digital input as Function
Click icon I/O

Digital Input2. Digital input as FunctionClick icon I/O settingsConfiguration input/output settings

settings

Configuration input/output settings


Слайд 17 Digital Input
Default assignment

Digital InputDefault assignment

Слайд 18 Digital Output
12 digital outputs (DC outputs)
Require common positive

Digital Output12 digital outputs (DC outputs)Require common positive (+) VDCConfiguration by USW

(+) VDC
Configuration by USW


Слайд 19 Digital Output
Setup digital output
Click icon I/O settings

Configuration input/output

Digital OutputSetup digital outputClick icon I/O settingsConfiguration input/output settings

settings


Слайд 20 Digital output
Default assignment:

Digital outputDefault assignment:

Слайд 21 Analog Input
4 multi inputs
Selectable for:
- 4-20 mA - RMI

Analog Input4 multi inputsSelectable for:- 4-20 mA		- RMI Oil Pressure	- 0-10 VDC 	- RMI Water

Oil Pressure
- 0-10 VDC - RMI Water Temperature
- PT100 -

RMI Fuel Level
- Binary input

Setup by USW


Слайд 22 Analog Input
Configuring multi inputs




Analog InputConfiguring multi inputs

Слайд 23 Input & Output Text
To change text, use Translations

Input & Output TextTo change text, use Translations

Слайд 24 Input & Output Status
Any digital input/output can be

Input & Output StatusAny digital input/output can be monitored trough USW and display

monitored trough USW and display


Слайд 25 Analog Regulation

SPEED REGULATION - ANALOG

VOLTAGE REGULATION - ANALOG


Analog RegulationSPEED REGULATION - ANALOGVOLTAGE REGULATION - ANALOG

Слайд 26 Speed Regulation - Analog
Setup terminal analog output
Parameter >

Speed Regulation - AnalogSetup terminal analog outputParameter > Engine > Gov > General configurationSet as

Engine > Gov > General configuration

Set as analog

Set transducer

52


More setting


Слайд 27 Speed Regulation - Analog

2. Setting analog output range

Speed Regulation - Analog2. Setting analog output range (VDC)Parameter > Engine > Gov > General

(VDC)
Parameter > Engine > Gov > General configuration >

AOUT 52 limits


GOV

-10V


10V


Слайд 28 Speed Regulation - Analog

3. Setting offset / center
Parameter

Speed Regulation - Analog3. Setting offset / centerParameter > Engine > Gov > Offset for

> Engine > Gov > Offset for control signal

0

%
100 %
50 %

GOV
-10V
10V

0V


Слайд 29 Speed Regulation – Analog Gain

1. PID Island
Parameter >

Speed Regulation – Analog Gain1. PID IslandParameter > Engine > Gov > Speed PID >

Engine > Gov > Speed PID
> Island (analog/EIC)

Running


Слайд 30 Speed Regulation – Analog Gain

2. PID Load sharing
Parameter

Speed Regulation – Analog Gain2. PID Load sharingParameter > Engine > Gov > Speed PID

> Engine > Gov > Speed PID
> Load

share (analog/EIC)


close
other gensets


Слайд 31 Speed Regulation – Analog Gain

3. PID Mains parallel
Parameter

Speed Regulation – Analog Gain3. PID Mains parallelParameter > Engine > Gov > Speed PID

> Engine > Gov > Speed PID
> Mains

parallel (analog/EIC)


close


Слайд 32 Voltage Regulation - Analog
Setup terminal analog output
Parameter >

Voltage Regulation - AnalogSetup terminal analog outputParameter > Generator > AVR > General configurationMore setting

Generator > AVR > General configuration


More setting


Слайд 33 Voltage Regulation - Analog
2. Setting analog output

Voltage Regulation - Analog 2. Setting analog output range & centerParameter > Generator > AVR

range & center
Parameter > Generator > AVR > General

configuration > AOUT 55 limits
Parameter > Generator > AVR >

Offset for control signal




AVR


-10V

10V


0V


Слайд 34 Voltage Regulation – Analog Gain
Same principle with speed

Voltage Regulation – Analog GainSame principle with speed PIDParameter > Generator > AVR > Voltage

PID
Parameter > Generator > AVR > Voltage PID >
Island

(analog/EIC)
Load share (analog/EIC)
Mains parallel (analog/EIC)



Слайд 35 Analog Regulation Status
Check Device

> Governor reg.
> AVR reg.

Analog Regulation StatusCheck Device> Governor reg.> AVR reg.

Слайд 36 Relay regulation

SPEED REGULATION - RELAY

VOLTAGE REGULATION - RELAY

Relay regulationSPEED REGULATION - RELAYVOLTAGE REGULATION - RELAY

Слайд 37 Speed Regulation - Relay
1. Change Gov setting to

Speed Regulation - Relay1. Change Gov setting to relayParameter > Engine > Gov > General

relay
Parameter > Engine > Gov > General configuration

Select “Relay”
ignore

this part..


Слайд 38 Speed Regulation - Relay

2. Setup pulse signal and

Speed Regulation - Relay2. Setup pulse signal and choosing relay terminalsParameter > Engine > Gov

choosing relay terminals
Parameter > Engine > Gov > Relay

configuration > Output and period


















Select any unused DO
Increase
Decrease


Слайд 39 Speed Regulation - Relay

3. Setup speed Gain
Parameter >

Speed Regulation - Relay3. Setup speed GainParameter > Engine > Gov > Speed PID >Island

Engine > Gov > Speed PID >
Island (relay)
Load share

(relay)
Mains Parallel (relay)



Слайд 40 Speed Regulation - Relay

Regulation Deadband
Signal length depends on

Speed Regulation - RelayRegulation DeadbandSignal length depends on the Kp value and size of the

the Kp value and size of the deviation.

Gov

relay inactive inside deadband window
When commissioning, set deadband to minimum

to check genset response
After completed, set deadband back to prolong relay lifetime

Слайд 41 Voltage Regulation - Relay
1. Change AVR setting to

Voltage Regulation - Relay1. Change AVR setting to relayParameter > Generator > AVR > General

relay
Parameter > Generator > AVR > General configuration

Select “Relay”
ignore

this setting


Слайд 42 Voltage Regulation - Relay

2. Setup pulse signal and

Voltage Regulation - Relay2. Setup pulse signal and choosing relay terminalsParameter > Generator > AVR

choosing relay terminals
Parameter > Generator > AVR > Relay

configuration > Output and period


















Select any unused DO
Relay Increase
Relay Decrease


Слайд 43 Voltage Regulation - Relay

3. Setup voltage Gain
Parameter >

Voltage Regulation - Relay3. Setup voltage GainParameter > Generator > AVR > Voltage PID >Island

Generator > AVR > Voltage PID >
Island (relay)
Load share

(relay)
Mains Parallel (relay)


When commissioning, set deadband to minimum to check

genset response
After completed, set deadband back to prolong relay lifetime

Слайд 44 Relay Regulation Status
Check Device

> Governor reg.
> AVR reg.

Relay Regulation StatusCheck Device> Governor reg.> AVR reg.

Слайд 45 Synchronisation










Synchronisation

Слайд 46 Synchronisation
AGC always perform synchronism check before closing breakers
All

SynchronisationAGC always perform synchronism check before closing breakersAll modes: Auto, Semi Auto, and Manual Genset

modes: Auto, Semi Auto, and Manual























Genset should run

slightly faster than bus
to avoid reverse power (f gen >

f bus)

50.0Hz

50.1Hz

49.9Hz


Allowed maximum slip frequency: 0.3Hz


Слайд 47 Synchronisation
Change slip frequency & voltage
Synchronisation > Dynamic synchronisation
Slip

SynchronisationChange slip frequency & voltageSynchronisation > Dynamic synchronisationSlip FrequencySlip VoltageHere, to sync with 50.0Hz 400V

Frequency
Slip Voltage
Here, to sync with 50.0Hz 400V busbar, genset

need to run:
- Freq between 50.0 – 50.3Hz
- Voltage between

380 – 420V

Normally no need changing these settings


Слайд 48 Application


SINGLE GENSET

MULTIPLE GENSETS

ApplicationSINGLE GENSETMULTIPLE GENSETS

Слайд 49 Adapting Mimic
Standalone AMF
Genset
BTB
MAINS
MAINS+TB
Standalone Parallel without MB
Standalone Island

Adapting MimicStandalone AMFGensetBTBMAINSMAINS+TBStandalone Parallel without MBStandalone Island

Слайд 50 Typical Applications for AGC 150
Single Genset
Single Genset with

Typical Applications for AGC 150Single GensetSingle Genset with MainsMultiple Genset’s with MainsGenset 1Genset 2Genset 32

Mains
Multiple Genset’s with Mains



Genset 1
Genset 2
Genset 32 (SW packagers dependent)
Single

Genset
Single Genset w. Mains
Genset 3
Mains




Слайд 51 Application




SINGLE GENSET

ApplicationSINGLE GENSET

Слайд 52 Single Genset
Application configuration
New plant configuration





“Single DG”
Mains

Single Genset
with

Single GensetApplication configuration New plant configuration“Single DG”MainsSingle Gensetwith Mains

Mains


Слайд 53 Single Genset
Alternative setup:*
Access from AGC 150 display:
Settings >

Single GensetAlternative setup:*	Access from AGC 150 display:	Settings > Basic settings > Application type > Standalone

Basic settings > Application type > Standalone or PM

>
> Application select > Active Application
change active application from

[1] to [2]










*Only works if application 2 in default factory setting

Application 2

Application 1


Слайд 54 Single Genset
Select Genset Mode
Parameter > Basic settings >

Single GensetSelect Genset ModeParameter > Basic settings > Application type > Genset type > Genset/plant

Application type > Genset type > Genset/plant mode
Example: AMF


Слайд 55 Single Genset
Enable Back Synchronising
Parameter > Synchronisation > Mains

Single GensetEnable Back SynchronisingParameter > Synchronisation > Mains parallel settings

parallel settings



Слайд 56 Single Genset
AMF delay settings
Parameter > Mains > AMF

Single GensetAMF delay settingsParameter > Mains > AMF function > AMF timerModeshift ON: Other modes

function > AMF timer




Modeshift ON: Other modes retain AMF

function when Mains fail

Mains failure delay
Mains Ok delay


Слайд 57 Single Genset
Mains failure voltage setpoint
Parameter > Mains >

Single GensetMains failure voltage setpointParameter > Mains > Voltage and frequency limits > Voltage limits

Voltage and frequency limits > Voltage limits



Слайд 58 Single Genset

Done setup single genset?
Check Application Supervision

Single GensetDone setup single genset?Check Application Supervision

Слайд 59 Single Genset
Or Device
For detailed monitoring

Single GensetOr DeviceFor detailed monitoring

Слайд 60 Application




MULTIPLE GENSETS

ApplicationMULTIPLE GENSETS

Слайд 61 Multiple Gensets
? Application configuration
? New plant configuration

Genset

Multiple Gensets? Application configuration ? New plant configurationGenset 1Genset 2“Standard”Create drawingof 2 gensets2 Gensets

1
Genset 2



“Standard”
Create drawing
of 2 gensets
2 Gensets


Слайд 62 Multiple Gensets

Select Genset Mode
Parameter > Basic settings >

Multiple GensetsSelect Genset ModeParameter > Basic settings > Application type > Genset type > Genset/plant

Application type > Genset type > Genset/plant mode

Genset 1
Genset

2
select power management
Power management
Power management
Load sharing


Слайд 63 Multiple Gensets

Setup ID Number
Parameter > Communication > Power

Multiple GensetsSetup ID NumberParameter > Communication > Power management IDGenset 1Genset 2ID: 1ID: 2add ID

management ID
Genset 1
Genset 2
ID: 1
ID: 2

add ID on every

genset


Слайд 64 Multiple Gensets

CANbus wiring
Genset 1
Genset 2


put resistor 120 Ω
on

Multiple GensetsCANbus wiringGenset 1Genset 2put resistor 120 Ωon both endsCAN PMS

both ends
CAN PMS


Слайд 65 Multiple Gensets
Check Application Supervision

Incorrect communication will be

Multiple GensetsCheck Application Supervision Incorrect communication will be shownGenset 1Genset 2

shown
Genset 1
Genset 2


Слайд 66 Power Management

LOAD DEPENDENT START/STOP

MULTI START


Genset 1
Genset 2

Power ManagementLOAD DEPENDENT START/STOPMULTI STARTGenset 1Genset 2

Слайд 67 Load dependent start/stop
Configure Start/stop based on load Percentage
Parameter

Load dependent start/stopConfigure Start/stop based on load PercentageParameter > Power management > Load dependent start/stop

> Power management > Load dependent start/stop configuration
Genset 1
Genset

2

Set as Percentage


Слайд 68 Load dependent start/stop

Start percentage setpoint
Parameter > Power management

Load dependent start/stopStart percentage setpointParameter > Power management > Load dependent start 1Genset 1Genset 2Start delay

> Load dependent start 1

Genset 1
Genset 2


Start delay


Слайд 69 Load dependent start/stop

Stop percentage setpoint
Parameter > Power management

Load dependent start/stopStop percentage setpointParameter > Power management > Load dependent stop 1Genset 1Genset 2Stopping

> Load dependent stop 1

Genset 1
Genset 2


Stopping delay
% capacity

after 1 genset removed


Слайд 70 Multi start
Setup of how many gensets start together
Parameter

Multi startSetup of how many gensets start togetherParameter > Power management > Multi start setGenset

> Power management > Multi start set

Genset 1
Genset 2

Autostart/stop

input
Select Start 2 DG
Start
Start


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